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 Headers Prototype round 2

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starchief_59
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starchief_59


Posts : 1883
Join date : 2008-05-22
Age : 37
Location : Canyon Lake, Texas

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PostSubject: Headers Prototype round 2   Headers Prototype round 2 EmptyMon Apr 20, 2009 3:29 pm

Well, I spent ALL DAY working on the driver's side yesterday. Start to finish maybe 10 hours total, some chit chat and some breaks in between but I finished the drivers side all in one day.

The bad....one of the tubes rubs!!!!! Looks like I'll have to modify it before I can put it on the road but it'll stay for now. turn all the way to the left and the tire catches one of the tubes. Oh well, I should have done one last test fit before i welded that one but you live and learn.

I'm gunna try to finish the passenger side on wednesday or thursday. It should be easier since I'll just be mimicking the other side except I'll have to fix that tube that rubs on the tire.

Overall it's pretty challenging. You get some weird angles and some tough spots to weld but I actually enjoyed it all. I didn't get frustrated once! haha

"StarchiefsGirl" has photos of the headers. I'll post them later. They look pretty wicked!

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Robert Lewis      
                                Headers Prototype round 2 39432
1959 Pontiac Star Chief 4 Door Hard Top
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59canadianponcho

59canadianponcho


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PostSubject: Re: Headers Prototype round 2   Headers Prototype round 2 EmptyMon Apr 20, 2009 7:20 pm

cant wait to see the pics. Again, i must admit it is nice that mine is the chevy drivetrain, i just bought the headers, but at the same time you do get a really good sense of acomplishment when you do things like that yourself.
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starchief_59
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starchief_59


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PostSubject: Re: Headers Prototype round 2   Headers Prototype round 2 EmptyTue Apr 21, 2009 2:09 am

As cool as it is to build your own headers I do with I could buy these off the shelf!

Here are the pics. the bottom weird lookin pipe is the one that rubs a little bit. I guess I'll chop a section out of it and see if I can work around the tire. I'm not too worried about it right now. The picture makes it look like it has a bunch of unnecessary bends in it but they were semi needed. haha

Headers Prototype round 2 022-1
Headers Prototype round 2 021-2
Headers Prototype round 2 016-4
Headers Prototype round 2 004-2
And some cool pics my friend Alison took

I'll take some more pictures of them out of the car so you can see them better. They look pretty cool

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Robert Lewis      
                                Headers Prototype round 2 39432
1959 Pontiac Star Chief 4 Door Hard Top
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59canadianponcho

59canadianponcho


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PostSubject: Re: Headers Prototype round 2   Headers Prototype round 2 EmptyTue Apr 21, 2009 7:37 pm

lookin good chief!! All you need is some cherry bombs on there and dump them behind the doors!! LOUD AS HELL!!
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starchief_59
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PostSubject: Re: Headers Prototype round 2   Headers Prototype round 2 EmptyWed Apr 22, 2009 6:53 pm

I'm gunna put some thrush glass packs. Not sure where they will exit.

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Robert Lewis      
                                Headers Prototype round 2 39432
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starchief_59
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PostSubject: Re: Headers Prototype round 2   Headers Prototype round 2 EmptyFri Apr 24, 2009 2:59 am

I got some more work done today. It's pretty tough to replicate the other header. haha but I got one tube done. I'm not entirely satisfied with where the collector sits in relation to the other side but it's close enough.

My friend (Casualty178 on this forum) took some photos of my progress today along with photos of the other header installed. I'm getting closer!

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Robert Lewis      
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starchief_59
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PostSubject: Re: Headers Prototype round 2   Headers Prototype round 2 EmptySun May 03, 2009 4:09 am

Well I got a little bit of progress. I started fabbing up the 3rd and 4rd tube on the passenger side but one of them rubbed so I'm gunna have to re engineer that side. This is a pain!!! There just isn't enough room!

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Robert Lewis      
                                Headers Prototype round 2 39432
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starchief_59
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PostSubject: Re: Headers Prototype round 2   Headers Prototype round 2 EmptySat May 09, 2009 3:27 am

OK They're done!!!!! No rub, all fully welded. I just need to take them to a machine shop and put the flange on a big belt sander so get the welds flattened out. I just got a new phone so I'll post pics when I figure out how to get them off my phone and on to my compter

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Robert Lewis      
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59canadianponcho

59canadianponcho


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PostSubject: Re: Headers Prototype round 2   Headers Prototype round 2 EmptySat May 09, 2009 7:00 pm

hurry up and learn how to post them!!
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starchief_59
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PostSubject: Re: Headers Prototype round 2   Headers Prototype round 2 EmptySat May 09, 2009 7:17 pm

I know! I spent all morning trying to figure out how to bluetooth it onto my computer. I'll figure something out

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Robert Lewis      
                                Headers Prototype round 2 39432
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59canadianponcho

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PostSubject: Re: Headers Prototype round 2   Headers Prototype round 2 EmptySun May 10, 2009 7:51 am

hell, i cant even post them normally, and i dont really know what a bluetooth does!! Im only 32 and i maybe i should try and keep up with technology but as soon as i figure one thing out they change it and make a "updated" version!!LOL
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starchief_59
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PostSubject: Re: Headers Prototype round 2   Headers Prototype round 2 EmptySun May 10, 2009 3:17 pm

I'm pretty good with all this technology but I had no clue what bluetooth was until a few days ago when I got this phone. haha

I tried emailing them to me but i cant figure that out either. WTF!!??

I'll text them to my friend and get her to email them to me

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Robert Lewis      
                                Headers Prototype round 2 39432
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starchief_59
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PostSubject: Re: Headers Prototype round 2   Headers Prototype round 2 EmptyThu May 14, 2009 4:14 am

Well I took these with my old phone. Casualty178 has more that were taken on a real camera that I am waiting on him to upload.

They are installed now and they look SWEETTTTT!!!!! One tube on each side is in the way of one of the bolt so I need to hammer it in a little bit to make room for the bolt head.

SHIT! Photobucket is down. Hold on

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Robert Lewis      
                                Headers Prototype round 2 39432
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starchief_59
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PostSubject: Re: Headers Prototype round 2   Headers Prototype round 2 EmptyThu May 14, 2009 5:41 am

Headers Prototype round 2 05-13-09_2010
Headers Prototype round 2 05-13-09_2011

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Robert Lewis      
                                Headers Prototype round 2 39432
1959 Pontiac Star Chief 4 Door Hard Top
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starchief_59
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Location : Canyon Lake, Texas

Headers Prototype round 2 Empty
PostSubject: Re: Headers Prototype round 2   Headers Prototype round 2 EmptyThu May 14, 2009 7:58 pm

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Robert Lewis      
                                Headers Prototype round 2 39432
1959 Pontiac Star Chief 4 Door Hard Top
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59canadianponcho

59canadianponcho


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Location : ajijic, jalisco, Mexico

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PostSubject: Re: Headers Prototype round 2   Headers Prototype round 2 EmptyThu May 14, 2009 8:52 pm

lookin good. i cant find that pic of how the exaust goes on the chevy frame but just type in 59 chevy impalla and maybe you can find one. It might be on my other computer though, i'll check.
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starchief_59
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PostSubject: Re: Headers Prototype round 2   Headers Prototype round 2 EmptyThu May 21, 2009 2:48 pm

https://www.youtube.com/watch?v=XX5yBgjFWc4

There she is with the new headers, Sounds more crisp and a little bit deeper than the 3 tubes. Sounds like that '63 SD on youtube.

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Robert Lewis      
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1959 Pontiac Star Chief 4 Door Hard Top
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starchief1959

starchief1959


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PostSubject: Re: Headers Prototype round 2   Headers Prototype round 2 EmptyFri May 22, 2009 4:30 pm

Sounds good man. Smile Now get yourself a fan shroud or that things gunna overheat when you're sitting at traffic lights.

BTW, what you got in there for a cam?

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Headers Prototype round 2 HCP_Signature
- Chris -
1959 Pontiac Custom Star Chief
389ci w/ '60 SD Tri Power - TH350
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starchief_59
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PostSubject: Re: Headers Prototype round 2   Headers Prototype round 2 EmptyFri May 22, 2009 4:36 pm

I think I'm gunna get a set of electric fans in addition to the stock fan. They're cheaper than a fan shroud. haha

The cam is a Crane cam. I think this is the one I have

http://store.summitracing.com/partdetail.asp?part=CRN-105082&autoview=sku

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Robert Lewis      
                                Headers Prototype round 2 39432
1959 Pontiac Star Chief 4 Door Hard Top
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starchief1959

starchief1959


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PostSubject: Re: Headers Prototype round 2   Headers Prototype round 2 EmptyFri May 22, 2009 4:55 pm

I paid $200 shipped for mine and t was blasted and painted. Looks brand new. Just got to find one.

If you run electric fans you have to dump the generator. Won't keep up.

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Headers Prototype round 2 HCP_Signature
- Chris -
1959 Pontiac Custom Star Chief
389ci w/ '60 SD Tri Power - TH350
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starchief_59
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Location : Canyon Lake, Texas

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PostSubject: Re: Headers Prototype round 2   Headers Prototype round 2 EmptyFri May 22, 2009 4:58 pm

Damn. We'll I'll keep an eye out.

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Robert Lewis      
                                Headers Prototype round 2 39432
1959 Pontiac Star Chief 4 Door Hard Top
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